FAQS
- ABOUT COMPANY
- ORDERING A MOULD
- MOULD DESIGNING
- MOULD MACHINING
- MOULD MAINTENANCE
- MOULD CUSTOMIZATION
- INJECTION MOULDING
- FACILITY
- QUALITY AND R&D
- PRICE
- DELIVERY
- EXPORT
- AFTER SALES & SUPPORT
- OEM
Ask Your Question
ABOUT COMPANY
What types of mould are you manufacturing?
We’re manufacturer of Silver Coated Plastic Spoon Mould Silver Coated Plastic Fork Mould, Sparkle Spoon Mould, Sparkle Fork Mould, Ice-Cream Spoon Mould, Birthday Knife Mould, Nali Spoon Mould, Nali Fork Mould, Soup Spoon Mould, Parlour Spoon Mould, Medical Spoon Mould, Kitchen Spoon Mould, Plastic Spoon Mould, Plastic Fork Mould, Plastic Stirrer Mould, Butter Knife Mould, Multi Colour Spoon Mould, Fruit Fork Mould, Table Spoon Mould and Measuring Spoon Mould.
When R. D. Mould & Industry Established?
R. D. Mould & Industry established in 2002. We have over 19+ years of experience in mould manufacturing industry.
Where is your production unit?
We have fully equipped an advanced manufacturing unit at Ahmedabad, Gujarat – India.
What are your working days & hours?
We’re open from Monday to Saturday, 09:00 AM to 06:00 PM (IST)
How can we contact you?
You can call us or tell your query by writing an email or directly visit our office. Contact Details are available on our website.
What type of manufacturing facility is available?
In our shop flour we have the latest and hi-tech machinery & equipment that make your product very accurate & fast. We also have Different production software to track activities, Tool Room for different types of tools, Assembly station to assemble mould parts together, Warehouse for storage and Advance Packaging system.
How do you check the quality of mould?
We have a quality control department that checks quality of raw material, station inspection & final inspection after completion of mould by our owned latest & hi-tech accurate machinery in quality control laboratory.
Did you have an in-house R&D Center?
Yes, we have an in-House Research & Development Facility. This facility is allowing us to explore the limits of existing designs. We can make refinements to designs and change the materials we use to extend the limits of the technology we have already developed.
What types of mould testing facilities do you have?
We equipped the In-House testing facility. Our experts first produce some parts from the mould. The parts go under the review of the client & we take valuable feedback from it and make a change in the mould if needed.
What process do you follow for mould manufacturing?
Our mould manufacturing process is, evaluate the requirements – Designing – Shaping & Grinding – Machining – Polishing & Hardening – Assembly – Inspection – Testing – Packaging & Delivery.
ORDERING A MOULD
What is the normal process of ordering a mould?
It usually begins with a drawing/sketch or similar samples/prototype. We then collect the data required for an injection mould quote and any special material requirements if you may have, after study of your material & through our interview process. Once we have all of the information we need, we will complete your quote. If the project is approved, we ask for an initial advance payment of 50% of the mould cost to cover material costs, and the mould making begins. When your mould is completed, we will take mould trial & produce a few parts out of it, if you need more samples from mould running, we may supply, it may attract extra cost which is not included in the price of the mould, and when parts are approved, the remaining 50% of the mould is invoiced.
What are the convenient options to send an inquiry?
You may send us product drawings/samples images /sketches by E-mail or you may send an inquiry at our Mailing address along with samples, drawings, hard copy, cd presentation or any convenient mode to you in English / Hindi / Gujarati language only.
What is the difference between a die and a mold?
Moulds tend to be used to produce products that need to be hollow in the middle, whereas dies are used to stamp solid products out of media such as steel. DIE IS a block of metal with a special shape or with a pattern cut into it that is used for shaping other pieces of metal such as coins or for making patterns.
I have a concept for a molded product. How do I get started?
First, we will meet with you to go over your project in detail, reviewing your product concepts and quantity needs in order to select the right materials. We then provide you with a price quote for the mold and for the injection molded parts. After your order is placed, we will create a CAD drawing and print it out for visual approval, then follow up with a mold and sample parts. In most cases, we deliver a prototype mold prior to final approval. Please visit our process page for more information.
How soon will I get my pricing after I submit my request for a quote?
After submitting the quote our experts are continuously working on your requirements. We’ll present to you with price & other details in 3-4 Working days.
How long does it take to build a mold?
It usually takes 30-40 days to build a mould but some complex moulds take longer time than usual. We’ll give you an estimated time after analyzing your requirements.
What type of information is required to provide, when I am quoting for a mould?
We need total information about the product. You may send us Product Drawings, Product Samples, Product Images, Sketches, CD presentations, etc…
How Long Does It Take to Custom-Make an Injection Mold?
It usually takes 30-40 days to build a mould but customized moulds take longer time than usual. We’ll give you an estimated time after analyzing your requirements.
What’s the lead time for the process?
In general, it will take 7-10 days to design the new mould. It will take another 30-40 days to build the mould.
MOULD DESIGNING
Which formats do you prefer for a drawing file to send the inquiry?
You may send us product drawings/parts drawing in .IGES or .DWG, which is preferred.
Are you sending drawings with moulds?
We are preparing moulds with complete drawings for all parts, on your special request we may send drawings by CD/DVD by courier, some time may attract an additional cost. Please discuss prior.
What are the main considerations in injection mold designing and calculations?
In general, the steps for designing a standard injection mold based on the design of the plastic part would be;
Design and analysis of the plastic part to avoid defects (analysis of defectology)
Demoldability analysis of the plastic part (verification of undercuts) (location of parting line)
Calculation of the shrinkage of the part (material dependent)
Cycle Time Calculation
Estimation of the Number of Cavities
Sizing of the Cavity and Core Plates
Sizing and selection of the Feeding System
Sizing and choosing the Ejection System
Sizing of the mold venting system
Sizing and selection of the Cooling System
Sizing of sliders and internal pins (if there are undercuts)
Minimum capacities of injection machine (Clamping Force and Injection shot)
How do I start the customized project?
Please send us your 3D design drawings. If you don’t have the drawings, you can send us your hand drawings or the referral, and also advise the product length and usage. After fully understanding your thoughts, we can help you design the brand-new mould.
MOULD MACHINING
What is the maximum size of mould making possible at your work?
We are normally making moulds for 30 Ton to 250 Ton moulding machines. above this size, we can make moulds but we need to send some of the mould work operations by outsourcing/job work basis for particular items, it depends on your component type.
How the injection moulding Machine Works?
The working principle of the injection molding machine is similar to that of the syringe for injection. It is to inject the plasticized molten state (ie, the viscous flow state) into the closed cavity by the thrust of the screw (or plunger). The process of obtaining the product after curing and setting.
What is mold shut height?
The maximum daylight has to accommodate the height of moving half of mould, the height of moulded part, minimum and enough clearance for removal of moulded part and height of fixed half of mould. With Hydraulic clamp machine, Maximum daylight = Minimum mould height mould open stroke.
How long does it take to injection Mould?
We will evaluate your part design and modify it to be efficiently injection molded. Then, we will build the mold for the part. Next, your mold will be put into an injection molding press to make production parts. On average the entire process takes 8-10 weeks.
Molding System for Injection Molding Machine?
The role of the clamping system: The function of the clamping system is to ensure that the mold is closed, opened and ejected. At the same time, after the mold is closed, the mold is supplied with sufficient clamping force to resist the cavity pressure generated by the molten plastic entering the cavity, preventing the die from being slit, resulting in a bad condition of the product.
How are plastic molds made?
Injection molding is the process of making custom plastic parts by injecting molten plastic material at high pressure into a metal mold. Just like other forms of plastic molding, after the molten plastic is injected into the mold, the mold is cooled and opened to reveal a solid plastic part.
MOULD MAINTENANCE
What is mold maintenance?
Mold maintenance or tool maintenance, refers to the cleaning and repairs that are needed to keep an injection mold in the best working order. Maintenance is performed routinely over the life of the mold (preventative maintenance or PM), and also when any problems arise.
How do you schedule preventative maintenance?
Clean mold cavities. First, use a solvent like Nanoplas Clean-N-Run to eliminate any residue that may be left behind in the mold. Inspect and clean the mold beyond the cavity. Dry the mold. Check the hardware.
What does preventive maintenance mean?
Preventive maintenance (or preventive maintenance) is maintenance that is regularly performed on a piece of equipment to lessen the likelihood of it failing. It is performed while the equipment is still working so that it does not break down unexpectedly.
How do you fix Mould?
Scrub the surface mold stains from walls and wood trim with a mixture of 1 qt. water and 1/2 cup bleach mold cleaner to kill the mold. Use a soft brush and work until signs of the mold disappear. After scrubbing the surfaces, simply allow the bleach solution to continue to penetrate the surfaces and dry.
What is standard maintenance?
Maintenance standards incorporate proven methods to best perform tasks such as cleaning, lubrication, repairs, components’ replacement, data collection and more. … These standards cover both maintenance procedures and systems, including emerging cyber-physical systems that are part of industry digitization.
How long do injection molds last?
Generally, a plastic injection mold could complete anywhere between 50,000 to 1 million (or sometimes somewhat more than a million) cycles in its lifetime.
MOULD CUSTOMIZATION
Did you manufacture a custom mould?
Yes, We’re the leading manufacturer of custom injection mould.
Can I emboss my logo on the spoon?
Yes, You can emboss your brand logo on a spoon. You can also print your brand name, message etc.. Every customization needs to be reported to our experts in advance.
What is the process of ordering a custom mould?
First you will explain all your requirements & submit related documents to us. We take a little time to study all that & present to you with our process, scope of work and quotation. After successfully approving the quotation you will pay 50% in advance. We start the mould manufacturing. After manufacturing we check the quality of mould & test the mould. When we get paid 100% we’ll dispatch the mould to you.
How do you manufacture the customized mould?
After successfully understanding your product & requirement our experts start the designing process. Start manufacturing of the mould with the latest & advanced machinery. We have an in house quality control team that checks the quality of mould. We take trials of the mould. When we get approval from the client we dispatch the mould.
What is the price of customized mould?
It totally depends on the product, requirement & needed customization. For more information contact our team.
How long do you take to manufacture a custom mould?
It usually takes 30-40 days, but many complex custom molds take time.
How long do injection molds last?
It depends on uses. Generally a normal spoon mould 50,000 to 10 million cycles.
INJECTION MOULDING
What is Switch Injection Mould?
Helping to prevent accidental mold close in injection molding applications, a Smartflow Thinswitch is tied to the injection molding machine control. The limit switch is designed for use in very low power mold protection control circuits and is not intended to switch heavy loads in power applications.
How is plastic molded?
Essentially, they are the product of an injection molding process in which melted plastic is forced into a mold cavity. Plastic material in the form of small pellets is fed into the injection unit and then heated to a molten stage (transforming from a solid-state to a liquid).
What is plastic mould?
Plastic mold technology is also known as plastic molding technology is a process that has been around since 1872, it is the process of creating and manufacturing plastic components by injecting molten materials into a mold.
What do you mean by Moulding?
A hollow form or matrix for giving a particular shape to something in a molten or plastic state. the shape created or imparted to a thing by a mold.
What is the plastic injection molding process?
Injection molding is the most commonly used manufacturing process for the fabrication of plastic parts. The plastic is melted in the injection molding machine and then injected into the mold, where it cools and solidifies into the final part.
What is Moulding and its types?
Plastic manufacturing relies on different types of molding processes to form a liquid, melted plastic into solid shapes. Casting, injection molding, blow molding, compression molding, and rotational molding have different uses and advantages in plastic manufacturing.
How many types of molding processes are there?
There are three types of blow molding processes: extrusion blow molding (EBM), injection blow molding (IBM), and stretch blow molding (SBM).
What are the advantages of plastic moulding?
The advantages of plastic are corrosion-resistant and chemically inert. They have a low thermal expansion of co-efficient and possess good thermal and electrical insulating properties. The advantages of plastic are very good water-resistant and possess good adhesiveness. Plastic is strong, good and cheap to produce.
What is moulding and casting?
Molds can be made of rigid material, such as plaster or plastic resin or more commonly, flexible material such as rubber. Casting is the act of pouring liquid material into the cavity of a mold.
What is the difference between Moulding and casting?
Both processes involve pouring of molten metal into a mold/die which will take the shape of cavity mold or die on solidification. The basic difference between moulding and casting is the method by which molten metal is poured. Casting uses a one-time mold but molding can use molds on repetition too.
FACILITY
Are you able to send weekly updates regarding our mould order status?
We are normally sending weekly email work updates to our customers by email if the customer has requested us. You may Check your work progress data on customer support page after getting user-id & password for your project
Did you have a quality check facility?
Yes, We have an in-house quality control facility & team that checks the quality of every mould manufactured.
What type of machinery do you use in manufacturing?
We used the latest technology to manufacture the mould. We have the latest CNC & VMC machines and other precision instruments that are used in manufacturing.
Can I have the cutlery with my own embossment logo?
Yes, we have strong experience in helping customers fulfil his/her design. Every year we build around 30-40 different products for our customers.
Can you customize the mould as per my need?
Definitely & we’re known for that. We’re experts in this industry who provide the custom mould as per the client’s requirements.
QUALITY ASSURANCE AND R&D
Did you have a quality control team?
Yes. We have an In-House quality control facility & expert that maintains quality of mould.
What quality control facility do you have?
We have advanced technology with fully equipped In-House quality control facilities. After manufacturing we check the quality of the mould.
How do you check the quality of the mould?
First we check the quality of the raw material. At the time of machining our expert visually checks the quality of the mould. After machining we inspect the mould at the station and the final inspection is conducted by our expert team at the end. If it meets our pre-defined quality standards then it will be ready to dispatch.
Did you check the quality of raw material?
Yes, It is very important to check. Our experts first check the quality of the raw material. If they found a fraction of error in the quality of raw material, We return the entire lot of the raw material to our vendor.
Did you have R&D Center?
Yes, We have a fully equipped In-House research & development center. Our experts can make refinements to designs and change the materials we use to extend the limits of the technology we have already developed.
PRICE
How much does an injection mold cost?
The small, simple, single cavity injection mold can cost as little as a couple of lakhs but this multi-cavity mold can cost little more than a single cavity as per demand and requirement of the product.
What are the payment terms?
We take an initial advance payment of 50%. Remaining 50% will be collected after successfully making a mould. We only ship the mould if we get total paid.
What is the suitable payment method?
You can directly transfer the money into our bank account or make NEFT/RTGS. We also accept a cheque. All types of digital payment are acceptable.
Why are injection molds so expensive?
The next cost factor considered is the material for the mold. Most injection molds are machined from steel. The choice of material for the mold will likely depend on the number of parts to be produced. The more parts to be produced, the better and more expensive grade of steel should be used.
What’s the price for customized cutlery?
Totally depends upon the requirements. We can build cutlery based on customers’ demand and budget to find the best solution to satisfy customers’ customized desires.
DELIVERY
How do you pack the mould?
First we safely pack the mould & other accessories and take care that our packaging material covers the entire mould. Then we put mould into the wooden box & safely seal the box.
What mode of shipping are you used?
We have partnered with some delivering agencies that deliver the mould. If you need instant delivery please tell us in prior so we can plan accordingly.
Which is your preferred courier service to deliver the mould?
For international customers FedEx service is preferred. For domestic customers Maruti Courier, DTDC Courier services preferred.
What will be the delivery duration?
It usually takes 5-9 days to deliver the mould in india.
How do I know my delivery status?
When we ship your order we will send you an email that contains all the shipping information. Using this information you can track your shipment.
EXPORT
What can I do to inquire for a new mould?
The methods to inquire for a mould is: 1) Fill out the inquiry form on our website. 2) Request for a call back. 3)You can directly call us. 4) Write an email
What is the ordering process?
First we conduct a small meeting and understand your requirements. We work on it & present you a quotation with our scope of work. After you finalize the order you need to pay 50% advance & we’ll start the manufacturing.
In which countries are you able to export moulds?
We can supply mould in the entire world. We frequently deliver mould in Asia, Europe, North America & Australia Continental. We are having all the necessary licenses.
What are the normal dispatch terms of export?
We normally quote for Ex-works, however on your special request we may quote for FOB India, FOB your country, Door delivery, etc. after consulting the local logistic company on behalf of you.
What is the dispatch mode possible for export?
We are able to dispatch goods by sea & by air cargo services as our city has International airport facility for air cargo & ICD at Sabarmati, Ahmedabad for sea cargo booking.
What are the payment terms?
we take an initial advance payment of 50%. Remaining 50% will be collected after successfully making a mould. We only ship the mould if we get total paid.
What is the suitable payment method?
You can directly transfer the money into our bank account via Wire Transfer or Remit Money.
How do I know my delivery status?
When we ship your order we will send you an email that contains all the shipping information. Using this information you can track your shipment.
What will be the delivery duration?
It’s very difficult to describe because it totally depends on the courier company, shipping method, country where to deliver and rules & regulation of customs. We give you an estimated time after successfully shipping the mould.
How will I get an update of the progress?
We’re normally sending weekly email work updates to you by email if you have requested us.
AFTER SALES & SUPPORT
What after sales support do you provide?
We provide technical support
How do I receive Technical Support?
We will assist you by call or you can also write an email.
How long do you provide Technical Support?
We provide a lifetime technical support.
I have a question about mould, what can I do?
Please call on the mentioned mobile number or you can also send your query by mail, we will surely help you.
How can I give feedback?
You can write an email or give feedback on a website.
OEM
What is OEM?
O.E.M is an acronym for Original Equipment Manufacturer. R. D. Mould & Industry is a contract manufacturer of many types of injection moulding products. These custom solutions include life science, automotive, industrial, consumer, electronics, aerospace, and defense applications.
Are all OEM products custom-made?
Yes, We can provide a custom made product as per your requirement.
What is the minimum quantity for OEM products?
The minimum quantity varies depending upon your application and the setup time that is required, costs can vary significantly. Consult our OEM specialists for further information.
Does R. D. Mould & Industry offer prototype services?
Yes. R. D. Mould & Industry has a prototype department which provides design validation services and short delivery of prototype parts. We recommend that you consult with our engineers before finalizing any design to ensure the most cost-effective production.
What is a one-time engineering charge?
This is a non-recurring charge which covers engineering development, programming and materials.
I was told my design calls for a special spoon. What is the minimum quantity I have to purchase?
It totally depends on customization. Our OEM specialists will provide you with a detailed quotation.
What type of OEM parts do you manufacture?
We’re manufacturing mostly parts that are manufactured with an injection moulding process.
How long does it take to complete?
It’s not predefined. Our experts tell you an estimated time after understanding your requirements.
ABOUT COMPANY
What types of mould are you manufacturing?
We’re manufacturer of Silver Coated Plastic Spoon Mould Silver Coated Plastic Fork Mould, Sparkle Spoon Mould, Sparkle Fork Mould, Ice-Cream Spoon Mould, Birthday Knife Mould, Nali Spoon Mould, Nali Fork Mould, Soup Spoon Mould, Parlour Spoon Mould, Medical Spoon Mould, Kitchen Spoon Mould, Plastic Spoon Mould, Plastic Fork Mould, Plastic Stirrer Mould, Butter Knife Mould, Multi Colour Spoon Mould, Fruit Fork Mould, Table Spoon Mould and Measuring Spoon Mould.
When R. D. Mould & Industry Established?
R. D. Mould & Industry established in 2002. We have over 19+ years of experience in mould manufacturing industry.
Where is your production unit?
We have fully equipped an advanced manufacturing unit at Ahmedabad, Gujarat – India.
What are your working days & hours?
We’re open from Monday to Saturday, 09:00 AM to 06:00 PM (IST)
How can we contact you?
You can call us or tell your query by writing an email or directly visit our office. Contact Details are available on our website.
What type of manufacturing facility is available?
In our shop flour we have the latest and hi-tech machinery & equipment that make your product very accurate & fast. We also have Different production software to track activities, Tool Room for different types of tools, Assembly station to assemble mould parts together, Warehouse for storage and Advance Packaging system.
How do you check the quality of mould?
We have a quality control department that checks quality of raw material, station inspection & final inspection after completion of mould by our owned latest & hi-tech accurate machinery in quality control laboratory.
Did you have an in-house R&D Center?
Yes, we have an in-House Research & Development Facility. This facility is allowing us to explore the limits of existing designs. We can make refinements to designs and change the materials we use to extend the limits of the technology we have already developed.
What types of mould testing facilities do you have?
We equipped the In-House testing facility. Our experts first produce some parts from the mould. The parts go under the review of the client & we take valuable feedback from it and make a change in the mould if needed.
What process do you follow for mould manufacturing?
Our mould manufacturing process is, evaluate the requirements – Designing – Shaping & Grinding – Machining – Polishing & Hardening – Assembly – Inspection – Testing – Packaging & Delivery.
ORDERING A MOULD
What is the normal process of ordering a mould?
It usually begins with a drawing/sketch or similar samples/prototype. We then collect the data required for an injection mould quote and any special material requirements if you may have, after study of your material & through our interview process. Once we have all of the information we need, we will complete your quote. If the project is approved, we ask for an initial advance payment of 50% of the mould cost to cover material costs, and the mould making begins. When your mould is completed, we will take mould trial & produce a few parts out of it, if you need more samples from mould running, we may supply, it may attract extra cost which is not included in the price of the mould, and when parts are approved, the remaining 50% of the mould is invoiced.
What are the convenient options to send an inquiry?
You may send us product drawings/samples images /sketches by E-mail or you may send an inquiry at our Mailing address along with samples, drawings, hard copy, cd presentation or any convenient mode to you in English / Hindi / Gujarati language only.
What is the difference between a die and a mold?
Moulds tend to be used to produce products that need to be hollow in the middle, whereas dies are used to stamp solid products out of media such as steel. DIE IS a block of metal with a special shape or with a pattern cut into it that is used for shaping other pieces of metal such as coins or for making patterns.
I have a concept for a molded product. How do I get started?
First, we will meet with you to go over your project in detail, reviewing your product concepts and quantity needs in order to select the right materials. We then provide you with a price quote for the mold and for the injection molded parts. After your order is placed, we will create a CAD drawing and print it out for visual approval, then follow up with a mold and sample parts. In most cases, we deliver a prototype mold prior to final approval. Please visit our process page for more information.
How soon will I get my pricing after I submit my request for a quote?
After submitting the quote our experts are continuously working on your requirements. We’ll present to you with price & other details in 3-4 Working days.
How long does it take to build a mold?
It usually takes 30-40 days to build a mould but some complex moulds take longer time than usual. We’ll give you an estimated time after analyzing your requirements.
What type of information is required to provide, when I am quoting for a mould?
We need total information about the product. You may send us Product Drawings, Product Samples, Product Images, Sketches, CD presentations, etc…
How Long Does It Take to Custom-Make an Injection Mold?
It usually takes 30-40 days to build a mould but customized moulds take longer time than usual. We’ll give you an estimated time after analyzing your requirements.
What’s the lead time for the process?
In general, it will take 7-10 days to design the new mould. It will take another 30-40 days to build the mould.
MOULD DESIGNING
Which formats do you prefer for a drawing file to send the inquiry?
You may send us product drawings/parts drawing in .IGES or .DWG, which is preferred.
Are you sending drawings with moulds?
We are preparing moulds with complete drawings for all parts, on your special request we may send drawings by CD/DVD by courier, some time may attract an additional cost. Please discuss prior.
What are the main considerations in injection mold designing and calculations?
In general, the steps for designing a standard injection mold based on the design of the plastic part would be;
Design and analysis of the plastic part to avoid defects (analysis of defectology)
Demoldability analysis of the plastic part (verification of undercuts) (location of parting line)
Calculation of the shrinkage of the part (material dependent)
Cycle Time Calculation
Estimation of the Number of Cavities
Sizing of the Cavity and Core Plates
Sizing and selection of the Feeding System
Sizing and choosing the Ejection System
Sizing of the mold venting system
Sizing and selection of the Cooling System
Sizing of sliders and internal pins (if there are undercuts)
Minimum capacities of injection machine (Clamping Force and Injection shot)
How do I start the customized project?
Please send us your 3D design drawings. If you don’t have the drawings, you can send us your hand drawings or the referral, and also advise the product length and usage. After fully understanding your thoughts, we can help you design the brand-new mould.
MOULD MACHINING
What is the maximum size of mould making possible at your work?
We are normally making moulds for 30 Ton to 250 Ton moulding machines. above this size, we can make moulds but we need to send some of the mould work operations by outsourcing/job work basis for particular items, it depends on your component type.
How the injection moulding Machine Works?
The working principle of the injection molding machine is similar to that of the syringe for injection. It is to inject the plasticized molten state (ie, the viscous flow state) into the closed cavity by the thrust of the screw (or plunger). The process of obtaining the product after curing and setting.
What is mold shut height?
The maximum daylight has to accommodate the height of moving half of mould, the height of moulded part, minimum and enough clearance for removal of moulded part and height of fixed half of mould. With Hydraulic clamp machine, Maximum daylight = Minimum mould height mould open stroke.
How long does it take to injection Mould?
We will evaluate your part design and modify it to be efficiently injection molded. Then, we will build the mold for the part. Next, your mold will be put into an injection molding press to make production parts. On average the entire process takes 8-10 weeks.
Molding System for Injection Molding Machine?
The role of the clamping system: The function of the clamping system is to ensure that the mold is closed, opened and ejected. At the same time, after the mold is closed, the mold is supplied with sufficient clamping force to resist the cavity pressure generated by the molten plastic entering the cavity, preventing the die from being slit, resulting in a bad condition of the product.
How are plastic molds made?
Injection molding is the process of making custom plastic parts by injecting molten plastic material at high pressure into a metal mold. Just like other forms of plastic molding, after the molten plastic is injected into the mold, the mold is cooled and opened to reveal a solid plastic part.
MOULD MAINTENANCE
What is mold maintenance?
Mold maintenance or tool maintenance, refers to the cleaning and repairs that are needed to keep an injection mold in the best working order. Maintenance is performed routinely over the life of the mold (preventative maintenance or PM), and also when any problems arise.
How do you schedule preventative maintenance?
Clean mold cavities. First, use a solvent like Nanoplas Clean-N-Run to eliminate any residue that may be left behind in the mold. Inspect and clean the mold beyond the cavity. Dry the mold. Check the hardware.
What does preventive maintenance mean?
Preventive maintenance (or preventive maintenance) is maintenance that is regularly performed on a piece of equipment to lessen the likelihood of it failing. It is performed while the equipment is still working so that it does not break down unexpectedly.
How do you fix Mould?
Scrub the surface mold stains from walls and wood trim with a mixture of 1 qt. water and 1/2 cup bleach mold cleaner to kill the mold. Use a soft brush and work until signs of the mold disappear. After scrubbing the surfaces, simply allow the bleach solution to continue to penetrate the surfaces and dry.
What is standard maintenance?
Maintenance standards incorporate proven methods to best perform tasks such as cleaning, lubrication, repairs, components’ replacement, data collection and more. … These standards cover both maintenance procedures and systems, including emerging cyber-physical systems that are part of industry digitization.
How long do injection molds last?
Generally, a plastic injection mold could complete anywhere between 50,000 to 1 million (or sometimes somewhat more than a million) cycles in its lifetime.
MOULD CUSTOMIZATION
Did you manufacture a custom mould?
Yes, We’re the leading manufacturer of custom injection mould.
Can I emboss my logo on the spoon?
Yes, You can emboss your brand logo on a spoon. You can also print your brand name, message etc.. Every customization needs to be reported to our experts in advance.
What is the process of ordering a custom mould?
First you will explain all your requirements & submit related documents to us. We take a little time to study all that & present to you with our process, scope of work and quotation. After successfully approving the quotation you will pay 50% in advance. We start the mould manufacturing. After manufacturing we check the quality of mould & test the mould. When we get paid 100% we’ll dispatch the mould to you.
How do you manufacture the customized mould?
After successfully understanding your product & requirement our experts start the designing process. Start manufacturing of the mould with the latest & advanced machinery. We have an in house quality control team that checks the quality of mould. We take trials of the mould. When we get approval from the client we dispatch the mould.
What is the price of customized mould?
It totally depends on the product, requirement & needed customization. For more information contact our team.
How long do you take to manufacture a custom mould?
It usually takes 30-40 days, but many complex custom molds take time.
How long do injection molds last?
It depends on uses. Generally a normal spoon mould 50,000 to 10 million cycles.
INJECTION MOULDING
What is Switch Injection Mould?
Helping to prevent accidental mold close in injection molding applications, a Smartflow Thinswitch is tied to the injection molding machine control. The limit switch is designed for use in very low power mold protection control circuits and is not intended to switch heavy loads in power applications.
How is plastic molded?
Essentially, they are the product of an injection molding process in which melted plastic is forced into a mold cavity. Plastic material in the form of small pellets is fed into the injection unit and then heated to a molten stage (transforming from a solid-state to a liquid).
What is plastic mould?
Plastic mold technology is also known as plastic molding technology is a process that has been around since 1872, it is the process of creating and manufacturing plastic components by injecting molten materials into a mold.
What do you mean by Moulding?
A hollow form or matrix for giving a particular shape to something in a molten or plastic state. the shape created or imparted to a thing by a mold.
What is the plastic injection molding process?
Injection molding is the most commonly used manufacturing process for the fabrication of plastic parts. The plastic is melted in the injection molding machine and then injected into the mold, where it cools and solidifies into the final part.
What is Moulding and its types?
Plastic manufacturing relies on different types of molding processes to form a liquid, melted plastic into solid shapes. Casting, injection molding, blow molding, compression molding, and rotational molding have different uses and advantages in plastic manufacturing.
How many types of molding processes are there?
There are three types of blow molding processes: extrusion blow molding (EBM), injection blow molding (IBM), and stretch blow molding (SBM).
What are the advantages of plastic moulding?
The advantages of plastic are corrosion-resistant and chemically inert. They have a low thermal expansion of co-efficient and possess good thermal and electrical insulating properties. The advantages of plastic are very good water-resistant and possess good adhesiveness. Plastic is strong, good and cheap to produce.
What is moulding and casting?
Molds can be made of rigid material, such as plaster or plastic resin or more commonly, flexible material such as rubber. Casting is the act of pouring liquid material into the cavity of a mold.
What is the difference between Moulding and casting?
Both processes involve pouring of molten metal into a mold/die which will take the shape of cavity mold or die on solidification. The basic difference between moulding and casting is the method by which molten metal is poured. Casting uses a one-time mold but molding can use molds on repetition too.
FACILITY
Are you able to send weekly updates regarding our mould order status?
We are normally sending weekly email work updates to our customers by email if the customer has requested us. You may Check your work progress data on customer support page after getting user-id & password for your project
Did you have a quality check facility?
Yes, We have an in-house quality control facility & team that checks the quality of every mould manufactured.
What type of machinery do you use in manufacturing?
We used the latest technology to manufacture the mould. We have the latest CNC & VMC machines and other precision instruments that are used in manufacturing.
Can I have the cutlery with my own embossment logo?
Yes, we have strong experience in helping customers fulfil his/her design. Every year we build around 30-40 different products for our customers.
Can you customize the mould as per my need?
Definitely & we’re known for that. We’re experts in this industry who provide the custom mould as per the client’s requirements.
QUALITY ASSURANCE AND R&D
Did you have a quality control team?
Yes. We have an In-House quality control facility & expert that maintains quality of mould.
What quality control facility do you have?
We have advanced technology with fully equipped In-House quality control facilities. After manufacturing we check the quality of the mould.
How do you check the quality of the mould?
First we check the quality of the raw material. At the time of machining our expert visually checks the quality of the mould. After machining we inspect the mould at the station and the final inspection is conducted by our expert team at the end. If it meets our pre-defined quality standards then it will be ready to dispatch.
Did you check the quality of raw material?
Yes, It is very important to check. Our experts first check the quality of the raw material. If they found a fraction of error in the quality of raw material, We return the entire lot of the raw material to our vendor.
Did you have R&D Center?
Yes, We have a fully equipped In-House research & development center. Our experts can make refinements to designs and change the materials we use to extend the limits of the technology we have already developed.
PRICE
How much does an injection mold cost?
The small, simple, single cavity injection mold can cost as little as a couple of lakhs but this multi-cavity mold can cost little more than a single cavity as per demand and requirement of the product.
What are the payment terms?
We take an initial advance payment of 50%. Remaining 50% will be collected after successfully making a mould. We only ship the mould if we get total paid.
What is the suitable payment method?
You can directly transfer the money into our bank account or make NEFT/RTGS. We also accept a cheque. All types of digital payment are acceptable.
Why are injection molds so expensive?
The next cost factor considered is the material for the mold. Most injection molds are machined from steel. The choice of material for the mold will likely depend on the number of parts to be produced. The more parts to be produced, the better and more expensive grade of steel should be used.
What’s the price for customized cutlery?
Totally depends upon the requirements. We can build cutlery based on customers’ demand and budget to find the best solution to satisfy customers’ customized desires.
DELIVERY
How do you pack the mould?
First we safely pack the mould & other accessories and take care that our packaging material covers the entire mould. Then we put mould into the wooden box & safely seal the box.
What mode of shipping are you used?
We have partnered with some delivering agencies that deliver the mould. If you need instant delivery please tell us in prior so we can plan accordingly.
Which is your preferred courier service to deliver the mould?
For international customers FedEx service is preferred. For domestic customers Maruti Courier, DTDC Courier services preferred.
What will be the delivery duration?
It usually takes 5-9 days to deliver the mould in india.
How do I know my delivery status?
When we ship your order we will send you an email that contains all the shipping information. Using this information you can track your shipment.
EXPORT
What can I do to inquire for a new mould?
The methods to inquire for a mould is: 1) Fill out the inquiry form on our website. 2) Request for a call back. 3)You can directly call us. 4) Write an email
What is the ordering process?
First we conduct a small meeting and understand your requirements. We work on it & present you a quotation with our scope of work. After you finalize the order you need to pay 50% advance & we’ll start the manufacturing.
In which countries are you able to export moulds?
We can supply mould in the entire world. We frequently deliver mould in Asia, Europe, North America & Australia Continental. We are having all the necessary licenses.
What are the normal dispatch terms of export?
We normally quote for Ex-works, however on your special request we may quote for FOB India, FOB your country, Door delivery, etc. after consulting the local logistic company on behalf of you.
What is the dispatch mode possible for export?
We are able to dispatch goods by sea & by air cargo services as our city has International airport facility for air cargo & ICD at Sabarmati, Ahmedabad for sea cargo booking.
What are the payment terms?
we take an initial advance payment of 50%. Remaining 50% will be collected after successfully making a mould. We only ship the mould if we get total paid.
What is the suitable payment method?
You can directly transfer the money into our bank account via Wire Transfer or Remit Money.
How do I know my delivery status?
When we ship your order we will send you an email that contains all the shipping information. Using this information you can track your shipment.
What will be the delivery duration?
It’s very difficult to describe because it totally depends on the courier company, shipping method, country where to deliver and rules & regulation of customs. We give you an estimated time after successfully shipping the mould.
How will I get an update of the progress?
We’re normally sending weekly email work updates to you by email if you have requested us.
AFTER SALES & SUPPORT
What after sales support do you provide?
We provide technical support
How do I receive Technical Support?
We will assist you by call or you can also write an email.
How long do you provide Technical Support?
We provide a lifetime technical support.
I have a question about mould, what can I do?
Please call on the mentioned mobile number or you can also send your query by mail, we will surely help you.
How can I give feedback?
You can write an email or give feedback on a website.
OEM
What is OEM?
O.E.M is an acronym for Original Equipment Manufacturer. R. D. Mould & Industry is a contract manufacturer of many types of injection moulding products. These custom solutions include life science, automotive, industrial, consumer, electronics, aerospace, and defense applications.
Are all OEM products custom-made?
Yes, We can provide a custom made product as per your requirement.
What is the minimum quantity for OEM products?
The minimum quantity varies depending upon your application and the setup time that is required, costs can vary significantly. Consult our OEM specialists for further information.
Does R. D. Mould & Industry offer prototype services?
Yes. R. D. Mould & Industry has a prototype department which provides design validation services and short delivery of prototype parts. We recommend that you consult with our engineers before finalizing any design to ensure the most cost-effective production.
What is a one-time engineering charge?
This is a non-recurring charge which covers engineering development, programming and materials.
I was told my design calls for a special spoon. What is the minimum quantity I have to purchase?
It totally depends on customization. Our OEM specialists will provide you with a detailed quotation.
What type of OEM parts do you manufacture?
We’re manufacturing mostly parts that are manufactured with an injection moulding process.
How long does it take to complete?
It’s not predefined. Our experts tell you an estimated time after understanding your requirements.
